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This product is a pipeline internal inspection system consisting of a crawler (camera), a pipeline automatic (manual) coiling car, a wireless system controller (remote control), a power adapter, and other parts. By operating the human -machine interface of the remote control, the crawler can be controlled to walk inside the pipeline, and the collected pipeline internal images can be transmitted in real time to the main controller for real-time monitoring through cables. With the help of image recognition software, a detection report can be generated with one click, and image storage can be performed. When monitoring pipeline images, if damage or blockage is found in the pipeline, the damaged or blocked area can be recorded through video recording or photography for maintenance and repair. On the display interface of the main controller, the status of the crawler can be monitored at any time, including tilt angle, air pressure, distance, speed, time, line distance zeroing operation buttons, and other related information.

 

Pipe diameter 300mm-2000mm
Starlight level night vision high-definition camera
360 ° rotation, real-time recording and feedback
Front and rear 1080P high-definition pixels, easy to look around the pipeline
Ip68 waterproof, free movement of underground pipeline network
High power drive motor easily overcomes obstacles
Three speed cruise control with high, medium, and low gears,
automatic line retraction in reverse

 

Standard tablet/software, free input and real-time saving of project overview Automatically record crawling meters and accurately locate the robot's position 60 meters standard Kevlar tensile cable, with a tensile strength of 200 kilograms Comes standard with 3 types of wheels, suitable for use with pipes of various sizes Equipped with a mobile power robot downhole device
Real time monitoring of vehicle posture to prevent robot rollover
Real time temperature monitoring of vehicle self testing system

 

The detection robot is equipped with advanced cameras, crawlers, and lighting systems, fully monitored and controlled by a ? ? ?table? t computer, with simple operation and convenient movement. It can perform image processing and record videos. It
has high-quality image recording and text editing functions. Its main work consists of a six wheel drive robot and a tablet computer. By crawling inside the pipeline with robots, the impact of the pipeline section is recorded, defect locations are captured, and inspected.

 

Drive motor: Six wheel drive system, high-power motor drive, maximum output power of 200W
Turning: Tank turning
Climbing ability: up to 45 degrees
Speed: Three speed regulation, maximum speed 10m/min
Cruise control: The crawler can automatically move forward and backward at a constant speed
Braking: Remote control returns to the center for braking
Applicable pipe diameter:
(8-inch tires are suitable for DN500-DN2000) (6-inch tires are suitable for DN350-DN500) (4-inch tires are suitable for DN300-DN350)
The installation of wheels is simple, and when the diameter of the detected pipeline changes, only different specifications of wheels need to be replaced to adjust the width and height of the climbing crane. The operation is fast and convenient
Lifting frame: The remote-controlled electric lifting frame can increase the height by up to 120mm. This lifting frame is suitable for different pipe diameters to increase or decrease withoutthe need to replace it
Working temperature: - 30~60
Waterproof grade: IP68， The basic structure is composed of waterproof materials, with a waterproof pressure of 2.5 bar and a water depth of 10 meters
Weight: 14KG (including crawler, electric lifting platform, lens, lighting system, and wheels) Size: 750mmx130mmx180mm (crawler equipped with 4-inch rubber wheels, not lifted) 750mmx130mmx300mm (crawler equipped with 4-inch rubber wheels, lifted) Material: 316L stainless steel, 6061 aluminum alloy, etc

 

Imaging chip: HI3516EV300+1/2.7SC3235 sensor;
Resolution: Front camera 2.1 million pixels, rear camera 5 million pixels, starlight level night vision camera, high-precision full process recording
Perspective: 120 degrees
Working temperature: - 30~60
Protection level: IP68，It can be used in a waterproof structure for a water depth of 10 meters, with a basic structural composition to ensure more complete waterproof function
Starlight level camera: Newly upgraded Starlight level low light night vision camera (Starlight level illumination 0.001LUX), a low light camera refers to a device that can capture images clearly under low light conditions without any auxiliary light source, and still display clear color images
Defogging function: When the device is turned on, the lens defogging function automatically turns on
Zoom lens: Zoom lens to focus and quickly view pipeline defects
One click reset: The lens can automatically reset with one click when not in a horizontal state, with self balancing function included
One click capture: Quickly capture defect images
Lighting: Front and rear high beam headlights, camera with 4-speed light adjustment
Camera lens: High performance MR lens, high transparency and wear resistance

Cable reel parameters
Wiring length: Standard cable length of 60 meters (customizable up to 180 meters)
Cable parameters: 6.5mm diameter cable with Kevlar special fiber inside, lightweight, strong toughness, high tensile strength, can withstand 200kg tensile force
Cable laying: equipped with cable winding guide device to ensure orderly arrangement of the cable during the process of winding and retracting; The electric automation synchronization system operates synchronously between the cable reel and the traction crawler; The arranger is set above the cable to prevent the accumulation of silt; Counting: equipped with cable length encoder
High precision (0.01m ±) encoder: used to calculate the length of cable extension and retraction
Manually switch between large and small wheels: adjust the winding speed
Protection: The cable interface is equipped with a tension traction buffer device to prevent the cable from being accidentally pulled and detached from the crawler. The connector has a waterproof rating of IP68 and is dustproof and waterproof
Automatic cable laying: During the process of rewinding and rewinding, ensure the regular distribution of cables on the cable reelCounting: Using high-precision encoder with a counting resolution of 1mm
Interface: Using waterproof aviation plugs and equipped with locking devices to prevent loose joints and increase the pulling capacity of the car
Cable length: Kevlar special effect fiber, lightweight, strong toughness, high tensile strength, more than twice the lifespan of ordinary cables,
Size: 670mm x 410mm x 570mm
Weight: 57kg (including cables and cable reels)
Compatibility: Compatible with multiple models of crawlers;

 

Host configuration:
Brand tablet computer as monitoring host, built-in collection and analysis upper computer
Control function:
It can control the car's forward, backward, left turn, right turn, speed regulation and other functions, and display real-time environmental video, date and time, roll angle, pitch angle, etc Information such as air pressure, temperature, electricity, meters, etc.
Communication function:
Interact and communicate with the system parameters, status information, and recorded footage of the crawler through cables, and send them to the upper computer through WiFi system parameters, status, and images.
Display function:
Through the tablet computer, it is possible to directly observe the front and rear images, configure engineering information, monitor the status of the car, take photos and videos, and reset the line distance to zero operation buttons on the upper computer. Among them, the engineering information includes the testing company, operator, project number, task name, testing location, starting well number, pipeline diameter, project description, measurement unit, testing direction, pipeline type, and pipeline material; The status information of the car includes walking distance, internal air pressure of the vehicle, gear position, interior temperature, pitch angle, roll angle, and image window switching.

 

Working voltage: able to match the power requirements of the detection vehicle and controller
Battery life: effective working time ≥ 8 hours
Weight: 5.8KG
Battery Type: Lithium Battery
Display: The controller can display battery level, operating voltage, and the charger can display information such as battery charging and discharging status

 

Product parameters

Model

Protection grade

Operation temperature

AMG116

IP68 waterproof rating

-30℃ - 60℃

Product name

Applicable pipe diameter
Size (Stranded Wire Car)

CCTV pipeline inspection robot

300mm~2000mm

670mm x 410mm x 570mm

 

 

 

 

 

Front-view lens

 

 

 

 

 

2.1 million (1920x1080)

 

 

 

 

 

weight

 

 

 

 

 

57kg (100m cable)

 

 

 

 

 

 

Rear-view lens Rotation angle Climbing

 

 

 

 

 

 

5 million star level high-definition camera

Roll 360 °,
Pitch 180 °

Maximum climbing ability 45 °

 

 

 

 

 

 

Crawler weight Cable
Meter counter

 

 

 

 

 

 

18kg

60m (standard) customizable 180m

High precision encoder (± 0. 01m)

 

 

 

 

 

 

 

 

 

 

Drive

 

 

 

 

 

 

 

 

 

 

4-wheel drive

 

 

 

 

 

 

 

 

 

 

Power supply

 

 

 

 

 

 

 

 

 

 

72V

 

 

 

 

 

 

 

 

 

 

 

 

Lighting source

 

 

 

 

 

 

 

 

 

 

 

 

13 high brightness LED lights

 

 

 

 

 

 

 

 

 

 

 

 

Charging time

 

 

 

 

 

 

 

 

 

 

 

 

7.5 hours

 

 

 

 

 

 

 

 

 

 

 

 

 

Wheel

 

 

 

 

 

 

 

 

 

 

 

 

 

4 inches (4 pieces)/6 inches (4 pieces)
/8 inches (4 pieces)

 

 

 

 

 

 

 

 

 

 

 

 

 

Lifting height

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric lifting frame, with a drop height of up to 170mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crawler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

750mm x 130mm x 180mm (crawler equipped with 4-inch rubber wheels, not lifted) 750mm x 130mm x
300mm (crawler equipped with 4-inch rubber wheels, lifted)